Challenges in the Industry

Smart tools and solutions to rise above challenges

Industry Challenges

CHALLENGE 1: HUMAN ERROR

How much longer can manufacturing rely on outdated, manual procedures that strain operators and compromise results?

In manufacturing and maintenance, precision is key. Every detail counts-from tightening bolts to recording operator details. Yet, many continue to use manual tools and paper-based documentation, leaving operators with poor tool ergonomics, limited quality control, and insufficient traceability. This approach exposes operations to quality problems such as tightening inconsistencies or misplaced components. Over time, these inefficiencies spread throughout the manufacturing process, hurting productivity, quality, and, in the worst-case scenario, end-user safety.

Our smart assembly tools combined with AvantGuard - a digital operator guidance system – can streamline processes and eliminate defects. Precisely guiding operators through each step, digitally storing tightening data, and connecting tools via Wi-Fi, Bluetooth, or 5G. Ensuring tasks are done right the first time. AvantGuard boosts efficiency improves product quality, and reduces errors for smoother, more reliable production.

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CHALLENGE 2: ERGONOMICS AND SAFETY

How can the physical demands of handling high-torque tools during heavy train maintenance be reduced to ease the strain on operators?

In heavy train maintenance, the use of high-torque tools to handle large bolts and nuts can lead to fatigue and discomfort, increasing the risk of operator injuries such as repetitive strain and finger pinching. These challenges compromise both safety and efficiency.

With the SRB HA tool family, which delivers torque levels from 60 to 6500 Nm, we’ve redefined how these demanding tasks are approached. These tools are engineered to boost ergonomics, reducing physical strain and helping operators work with greater ease and efficiency. Featuring an additional trigger on the SRB HA and Tensor Revo ensures that operators keep their hands securely on the tool, protecting them from injuries and making the maintenance process not just more productive, but also significantly safer.

SRB HA

Tensor Revo

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CHALLENGE 3: TRACEABILITY

Can rail maintenance leverage digitalization to enhance traceability and data collection, turning valuable insights into actions that minimize downtime?

Digitalizing the maintenance process is a major goal for leading railway companies, yet, without the right tools and data, achieving this transformation can seem like an uphill battle.

ToolsNet 8 streamlines raw data into actionable insights, collecting and analyzing data from Atlas Copco smart tools and other vendors via Open Protocol. It generates detailed and comprehensive digital tightening reports, capturing task dates, OK/NOK statuses, operator details, and tool maintenance dates, ensuring quality and accountability.

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